Innovative application case of dry ice cleaning machine in cleaning baking equipment
Release time:2025-06-25 14:37:12 Classification:【Industry dynamics】
In the current booming baking industry,Various exquisite and delicious breads、Cake and other baked goods constantly satisfy consumers' taste buds。Baking equipment is the core of baked goods production,Its operational status directly affects the quality and production efficiency of the product。however,Baking equipment subjected to long-term high temperatures、Operating in a high-fat environment,Highly susceptible to oil contamination、crumbs、Sugar residue and other dirt。Traditional cleaning methods are not only inefficient but also inefficient,It may also cause damage to the equipment。The emergence of dry ice cleaning machine,Bringing innovative solutions for cleaning baking equipment,Successfully applied in multiple baking enterprises。
Baking equipment dirt problems and cleaning pain points
Serious problems caused by dirt
- Affects product quality:The dirt on the baking equipment will fall off during the baking process,Mixing into food,Affects the taste and appearance of food。for example,The stubborn oil stains on the baking tray may produce an odor at high temperatures,Make bread have an unpleasant taste;If the residual sugar on the inner wall of the mixer is not cleaned thoroughly,Will cause uneven sweetness in the newly mixed batter,Affects the overall quality of the cake。
- Reduce device performance:Dirt will adhere to the heating elements of the equipment、Key positions such as transmission components,Obstructing heat transfer and mechanical operation。Oil stains on heating tubes can reduce thermal conductivity efficiency,Resulting in prolonged baking time、Increased energy consumption;Bread crumbs on the transmission chain will increase friction,Accelerated chain wear,Affects the stability and service life of equipment。
- Breed hygiene hazards:The dirt on the baking equipment is bacteria、Fungi and other microorganisms provide a breeding ground for growth。In the damp、In a warm environment,Microorganisms will rapidly reproduce,Polluted baked goods,Causing food safety issues,Causing serious reputation damage and economic compensation to the enterprise。
The limitations of traditional cleaning methods
- Manual cleaning:Time consuming, labor-intensive, and ineffective:Manual cleaning requires a significant investment of manpower and time,For some large baking equipment,Like a tunnel furnace、Large mixers, etc,Extremely difficult to clean。Cleaning personnel need to use brushes、Shovel and other tools,Effortlessly scrape away dirt,Not only is the labor intensity high,And it is difficult to completely remove dirt from gaps and corners。in addition,Manual cleaning can also easily leave scratches on the surface of the equipment,Affects the appearance and accuracy of the equipment。
- chemical cleaning:There are safety and environmental risks present:Although chemical cleaning agents can dissolve some dirt,But it usually has corrosiveness and irritability。Use chemical cleaning agents to clean baking equipment,May cause corrosion to the metal material of the equipment,Shorten the service life of equipment。meanwhile,The waste liquid after chemical cleaning contains a large amount of harmful substances,Improper handling can cause pollution to the environment。not only ... but,Operators need to wear protective equipment when using chemical cleaning agents,Increased operational security risks。
- High pressure water gun cleaning:Possible damage to equipment:High pressure water gun cleaning uses high-pressure water flow to flush the dirt on the surface of equipment,But for some moisture sensitive baking equipment,Like electronic control system、Insulation layer of baking oven, etc,High pressure water guns may cause equipment short circuits、Damage to insulation layer and other issues。in addition,It takes a long time for the equipment to dry after cleaning with a high-pressure water gun,Easy to breed bacteria again in humid environments。
The working principle and unique advantages of dry ice cleaning machine
Analysis of Working Principle
Dry ice cleaning machine uses extremely low temperature dry ice particles,Driven by compressed air,Spray at high speed onto the dirt on the surface of the baking equipment。When dry ice particles collide with dirt,Due to the low-temperature characteristics of dry ice,Dirt will quickly become brittle。meanwhile,Dry ice sublimates into carbon dioxide gas at the moment of impact,Rapid expansion of volume,Generate strong impact force,Peel the brittle dirt off the surface of the equipment。The entire cleaning process does not require the use of water or chemicals,It is a dry type、Non destructive cleaning method。
Unique advantages highlighted
- Efficient cleaning:Dry ice cleaning machineCapable of removing various dirt on the surface of baking equipment on a large scale in a short period of time,Including stubborn oil stains、crumbs、Sugar residue, etc。Its efficient cleaning ability greatly shortens the cleaning time of the equipment,Improved production efficiency。for example,When cleaning large tunnel furnaces,useDry ice cleaning machineCleaning can be completed within a few hours,However, traditional methods may take several days。
- Non destructive cleaning:Dry ice pellets have lower hardness,Will not cause scratches or damage to the surface of the baking equipment during the cleaning process,Can protect the original accuracy and appearance of the equipment。meanwhile,Dry ice cleaning will not affect the normal operation of electronic and mechanical components of the equipment,Ensure the safety of the equipment。
- Environmental protection and safety:Dry ice cleaningNo wastewater is generated during the process、Waste gas and residue,Will not cause pollution to the environment。not only ... but,Dry ice is made from carbon dioxide,Carbon dioxide is widely present in nature,No new harmful substances will be introduced during the cleaning process,Meets modern environmental requirements。in addition,Dry ice cleaningNo need to use chemical agents,Avoiding the risk of operators coming into contact with harmful substances,Ensuring the health and safety of operators。
- Online cleaning:Dry ice cleaning machine can clean without stopping the baking equipment,Reduced downtime,Reduced production costs。This is particularly important for baking companies,Because downtime not only affects production progress,It will also increase the operating costs of the enterprise。
Innovative application case of dry ice cleaning machine in cleaning baking equipment
Case 1:Cleaning of tunnel furnace in large bakery
A large bakery has an advanced tunnel furnace production line,Produce a large amount of bread every day。however,During the long-term operation of tunnel furnaces,A large amount of oil stains and breadcrumbs have accumulated on the inner wall and conveyor belt,Seriously affecting the baking quality and production efficiency of bread。The factory has tried various traditional cleaning methods,But the results were not ideal。later,Introduced dry ice cleaning machine。
During the cleaning process,The operator uses a dry ice cleaning machine to clean the inner wall of the tunnel furnace、Conveyor belt、The heating tube and other parts have been thoroughly cleaned。Dry ice pellets under high-speed spraying,Quickly crispy and peel off oil stains and breadcrumbs。The entire cleaning process only took a few hours,The tunnel furnace has been restored to cleanliness。After cleaning,The heating efficiency of tunnel furnace is significantly improved,The baking time has been shortened 10%,Energy consumption has decreased 15%。meanwhile,The quality of bread has also been significantly improved,The appearance is more golden and tempting,The taste is softer。
Case 2:Cake Shop Blender Cleaning
After using a blender from a well-known cake shop for a period of time,The inner walls and mixing blades are covered in sugar and cream residue,Causing uneven texture of the newly mixed batter,Affects the taste and quality of the cake。The shop owner initially used manual cleaning methods,But the cleaning effect is not good,And it takes a long time。later,After understanding the advantages of dry ice cleaning machines,Decided to try using。
useDry ice cleaning machineWhen cleaning the mixer,Dry ice pellets easily remove stubborn dirt from the inner walls and blades of the mixer。The mixer has been cleaned and looks brand new,More uniform mixing of batter,The quality of the cake has significantly improved。not only ... but,The cleaning time has been reduced from a few hours to several tens of minutes,Greatly improved work efficiency。
Case Three:Baking chain enterprise oven cleaning
A certain baking chain enterprise has multiple stores across the country,Oven is an essential baking equipment in all stores。Due to frequent use of the oven,Easy to accumulate oil stains and food residues internally,Not only does it affect the baking effect,There are still health hazards present。The company aims to unify cleaning standards,Improve cleaning efficiency,Introduced dry ice cleaning machine。
Headquarters arranges professional personnel to conduct centralized cleaning of ovens in each store。useDry ice cleaning machineafter,The dirt inside the oven is quickly removed,The cleaning effect has been unanimously recognized by all stores。meanwhile,Due to the ability of dry ice cleaning machines to clean online,Reduced the downtime of the oven,The production plans of each store have been smoothly carried out。in addition,Dry ice cleaningThe environmental characteristics of the company are also in line with its sustainable development philosophy。
Dry ice cleaning machineApplication prospects and industry insights
Wide application prospects
With the baking industry's increasing focus on production efficiency、The continuous improvement of product quality and environmental protection requirements,Dry ice cleaning machine has broad application prospects in the field of baking equipment decontamination。It can help baking companies solve equipment cleaning problems,Improve production efficiency,Ensuring food safety,Reduce operating costs,Meet the needs of modern development in the baking industry。
Inspiration for the Baking Industry
Dry ice cleaning machineThe successful application of has provided new cleaning ideas and methods for the baking industry。Baking enterprises should actively pay attention to new technologies、The development of new equipment,Be brave to try and innovate,Continuously optimizing production processes and management models。meanwhile,Strengthen equipment maintenance and cleaning management,Ensure the normal operation of equipment and the quality and safety of products,Only then can we stand invincible in the fierce market competition。